Follow Some Golden Tips to Choose the Right Lab Water Chiller
Most of the chemical reactions
are need to be carried out in cold temperature and therefore lab water chiller plays an important
role in the research laboratories, pharmaceutical industries, educational
institutes etc. Chillers help in removing heat for a wide variety of processes.
It is necessary to make a right choice as a proper and right chiller increases
the production speed and accuracy, protects valuable process equipment, and
reduces water consumption and related costs. On the other hand, choosing a
wrong device or the chiller with the wrong size would not be able to meet the
cooling requirement and may hinder with the whole process.
An ideal chiller is the one that has an
adequate cooling capacity and that deliver the cooling fluid at the proper
pressure and flow rate. Here are a few characteristics that needed to be
considered while choosing a lab water
chiller.
Heat
load: While purchasing the chiller for your laboratory it
is essential to determine the heat load of your application to make sure that
the chosen chillers meet the need of the intended application. Heat load is the amount of heat that is
needed to be removed. It is expressed in BTUs/hour or watts and can be
calculated using the following formula:
Heat load= Flow rate x
Fluid density x Fluid specific heat x Constant x ΔT0
One should add 20% to
50% value to the calculated heat load value to provide safety measure in case
the chiller is to be operated at an ambient temperature above 200C,
at high altitude or if the device has variable heat output.
Desired
Coolant Temperature: After knowing the heat load, the next
important step is the determination of the coolant temperature and the flow
rate that the chiller provides to the process. This is the temperature at the
inlet of your process and is tell the temperature up to which the heat is to be
cool down when it travels from the chiller to the process. The longer the
distance more is the potential heat gain. The heat gain can be minimized by
insulating the cooling line and positioning of the chiller as close as the
process or equipment that is to be cooled.
Coolant
flow and pressure: To know about the coolant flow and
pressure, check the pump performance curves of the lab water chiller to ensure that the pump provides enough pressure
and flow rate to meet the need of the application. A too high flow rate and
pressure can damage the equipment being cooled and the too low is inefficient
to remove the heat adequately.
Use
the chiller performance curves: The chiller
performance curve helps in selecting a chiller model on the basis of the
chilled water supply temperature and the highest expected ambient air temperature.
Other
factors need to be considered before final selection
There are some other
factors as well that need to be considered before making a final selection like
power characteristics, control options, footprints, color etc. Consider all the
above factors while selecting a lab
water chiller and choose a perfect chiller for performing your desired
task.
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